Key Cutting and Key Control

Blanks, keyways, depth and space charts, the machines that cut them, and why restricted keyways are the only thing that actually stops a key being copied.

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3 topics, 9 sections. Free, no account needed. Work through them in order or jump to what you need.

01

Blanks and Keyways

Before a key can be cut it has to be the right blank. Get the blank wrong and no amount of accurate cutting produces a working key. Blank identification is the first skill a new locksmith is taught and the one that separates a five minute counter job from a twenty minute one.

  • A keyway filters which blade can enter. It is not a security feature by itself.
  • Profile, blade length and shoulder position all have to match before cutting.
  • Tip referenced keys cut from the shoulder will enter and never turn.

Covers What a keyway is, Reading a blank, Brass, nickel silver and the cheap blank problem.

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02

Machines and Accuracy

There are two families of key machine and they solve different problems. A duplicator copies an existing key. A code machine cuts to a specification. Both need calibrating, and an uncalibrated machine produces keys that work today and stop working in a month.

  • A duplicator copies wear. A code machine cuts to the manufacturer's specification.
  • Deburr every key. A ragged edge shaves brass into the cylinder.
  • Cut and measure a known test key daily. Drift is invisible until keys start failing.

Covers Duplicators, Code machines, Calibration and quality control.

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03

Key Control

Key control is the answer to a question customers rarely ask and always need. Who can get a copy of this key made. On an ordinary keyway the answer is anybody with five dollars and a hardware store. For a building, a rental portfolio or a business that is a real problem.

  • Do not duplicate has no legal force and creates only hesitation.
  • Real control comes from a restricted supply chain plus an active patent on the profile.
  • Ask when the patent expires before promising a customer long term control.

Covers Do not duplicate is not key control, Restricted and patented keyways, Running a key control program.

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